In Singapore’s manufacturing landscape, many rely on specialized tools such as jigs, fixtures, templates, and gauges to maintain quality and production efficiency. These tools serve multiple purposes:
- Jig: A device that guides the tools used to finish a job.
- Fixture: A device that holds the job in place during processing.
Beyond the production floor, jigs and fixtures are also essential in inspection workflows. While often overlooked when operations run smoothly, their importance becomes evident when issues arise. As a result, many companies dedicate time and resources to improving and replacing these tools.
Traditionally, fabricating jigs and fixtures through CNC machining is costly, heavy, and time-consuming. However, with the integration of 3D printing technology, manufacturers can now produce lighter, faster, and more cost-effective alternatives.
Although once associated only with rapid prototyping, modern professional 3D printers now power “Direct Digital Manufacturing” applications. With Stratasys’ wide range of 3D printing materials, companies can replace traditionally machined components in metal, wood, or plastic with durable printed alternatives.
FDM Technology – Benefits and Best Fit
Stratasys FDM technology enables the production of strong and durable parts by extruding thermoplastic layer by layer directly from CAD data. Because it’s an additive process, complex features can be added without costly tool changes, reducing both time and expense in toolmaking.
By producing jigs and fixtures in-house, designers can test and optimize their tools rapidly, accelerating speed-to-market while improving overall production floor efficiency.
PolyJet Technology – Benefits and Best Fit
Stratasys PolyJet technology offers a fast, cost-effective method of producing jigs and fixtures. Using UV-sensitive resins that cure instantly upon jetting, PolyJet enables high precision and advanced multi-material capabilities.
These capabilities allow manufacturers to combine rigid and flexible materials in a single jig. Flexible coatings provide non-marring, anti-slip surfaces to prevent scratches during handling. Labels, instructions, or identification numbers can also be integrated directly into the jig, ensuring durability and clarity over time.
Digital Inventory Advantage
One of the most transformative benefits of 3D printing for manufacturers is the ability to maintain a digital inventory. Instead of producing and storing vast numbers of jigs and fixtures, companies can now print them on demand. This reduces storage costs, minimizes inventory control, and eliminates downtime from misplaced or rarely used tools.
For more information on how 3D printing can benefit your manufacturing workflow, visit www.creatz3d.com.sg or contact us at info@creatz3d.com / +65 6631 8555.
