DLyte

DLyte is the world’s first dry electropolishing process designed for metal and alloy components. Using patented DryLyte technology, this fully automated solution streamlines multiple tasks such as edge rounding, deburring, surface smoothing, and high-gloss polishing - into a single, clean process.

  • Automated & Efficient: Reduces manual labor and errors with a repeatable, fully automated process.
  • Eco-Friendly Operation: Solid electrolyte replaces conventional chemicals, reducing waste and environmental impact.
  • Consistent Finish Quality: Delivers mirror-like polishing, smoothing and precise deburring results homogeneous across complex geometries and part batches.
  • Optimized for Complex Geometry: Effectively polishes difficult-to-reach internal cavities and intricate details, making it ideal for high-precision applications including additive manufacturing.
  • Machine Lineup: Product ranges from small to large units suited for focused industries like medical, luxury, tools, pharma, labs and more.
  • DryLyte Media: Patented dry electrolyte media that enables safe, ion-based surface finishing without liquid solutions.
  • Automated Workflow: One-step process handles deburring, rounding, and polishing with minimal operator intervention.
  • Alloy Compatibility: Compatible with a range of alloys like stainless steel, titanium, nickel alloys, cobalt chrome, and other common industrial metals.
Comparison of a metallic screw before and after finishing, with 500x magnification showing rough surface before and smooth surface after finishing.

DLyte Models

DLyte 1

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DLyte 1

Smallest model, it supports parts up to Ø 90 mm x 70 mm, and max. weight of 1.5 kg.

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DLyte 10

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DLyte 10

Suitable for medium volume production, it supports parts up to Ø 140 mm x 75 mm, and max. weight of 2.5 kg.

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DLyte 100 / 100PRO 

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DLyte 100 / 100PRO 

Suitable for medium to large volume production, it supports parts up to Ø 180 mm x 80 mm, and max. weight of 5 kg. Model 100PRO supports parts up to Ø 180 mm x 80 mm, and max. weight of 8 kg

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DLyte PRO500

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DLyte PRO500

Suitable for extensive requirements of major production industries and achieve processing times up to ten times faster, it supports Ø 500 mm x 250 mm (x1) < Ø 200 mm x 200 mm (x8).

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Technical Specifications

Model Name
Available Colours
Bucket Volume
Capacity
Machine Dimensions
Machine Weight
Support Dimensions
Support Weight
DLyte 1 
Gray rectangular shape with slightly rounded corners.
Industrial
Green square with rounded corners on a white background.
Healthcare
Blue square with rounded corners.
Dental
6 Litres (Electrolyte)
90 Ø x 70mm (maximum volume)
500 x 690 x 1,150 mm
115 kg
500 x 700 x 717 mm
38 kg
DLyte 10
Gray rectangular shape with slightly rounded corners.
Industrial
Green square with rounded corners on a white background.
Healthcare
Blue square with rounded corners.
Dental
6 Litres (Electrolyte)
140 Ø x 75mm (maximum volume)
820 x 685 x 1,280 mm
174 kg
-
64 kg
DLyte 100 / 100PRO 
Gray rectangular shape with slightly rounded corners.
Industrial
Green square with rounded corners on a white background.
Healthcare
Blue square with rounded corners.
Dental
6 Litres (Electrolyte)
180 Ø x 80mm (maximum volume)
950 x 745 x 2,105 mm
250 kg
-
68 kg
DLyte PRO500 
Gray rectangular shape with slightly rounded corners.
Industrial
Green square with rounded corners on a white background.
Healthcare
Blue square with rounded corners.
Dental
250 L (Electrolyte capacity)
Up to Ø500 x 250 mm (x1);
Up to Ø360 x 250 mm (x2);
Up to Ø310 x 250 mm (x4);
Up to Ø200 x 200 mm (x8);
1,300 x 1,380 x 2,770 mm
1,600 kg
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-

Popular Applications

Shiny polished metal marine propeller with five blades against a white background.

Aerospace

Enhances efficiency and reliability under high-stress conditions, improving performance and safety.

Close-up of shiny metal pistons arranged in a row in an automotive engine.

Automotive

Improves component durability, ensuring vehicle safety, performance, and longevity.

Silver ring with a circular hollow center surrounded by small diamonds on a black textured surface.

Jewellery & Fashion

Achieves flawless aesthetics, especially for complex designs, enhancing visual appeal and value.

Dental model showing a removable partial denture with metal clasps attached to natural teeth.

Dentistry

Extends the lifespan of dental prosthetics and other implanted dental parts by smoothing and cleaning surfaces.

Person holding a hip implant device showing the metal ball and textured stem with screw holes.

Medical Device

Ensures biocompatibility and corrosion resistance for implants, instruments, and equipment components as well as their lifespan.

Close-up of a drill bit above a metal surface with metal shavings around a hole.

Cutting Tools

Enhances tool longevity and preserves geometry while improving surface quality with precision finishes.

The Finishing Process Revolution

  • Precision surface finishing
  • Smoothing
  • Mirror finishing
  • DeburringRounding
  • Corrosion resistance
  • Additive manufacturing post-process
  • Inner channels polishing

The Process

Close-up view of a mechanical device with multiple clamp-like arms attached to vertical rods.

Step 1 Part Preparation

Parts are cleaned and mounted securely to the designated holder.

Gloved hands adjusting components on a laboratory or industrial machine with various pipes and metal parts.

Step 2 Machine Setup

Load the holder into the machine and select the optimized polishing program based on the media type.

Control panel screen displaying electrolysis data with green buttons labeled CAS and SIN followed by numerical ranges.

Step 3 Automated Polishing

The machine runs the pre-set cycle, performing the full electropolishing process automatically.

Close-up of a machine stirring ground coffee inside a circular container.

Step 4 Unload & Inspect

Once complete, unload the part and gently remove any remaining media with water or a soft cloth.

Need Help Choosing the Right DLyte Model?

Let our knowledgeable team guide you through the right options based on your needs.